AIGP · BUILD LOG
AI Grand Prix · the 5-inch class

DIY 5-Inch
FPV Racer

The class behind Anduril's AI Grand Prix — full CAD, parts list, wiring, and a step-by-step build. Your bench for the qualifier.

5"
PROP CLASS
2207
MOTORS · 1800KV
6S
LIPO · 25.2V
~650 g
ALL-UP WEIGHT
100+ mph
TOP SPEED

Built for the AI Grand Prix

Anduril's AI Grand Prix races fully-autonomous quads on identical, Neros-built hardware — software only, no pilots, no mods — on the Drone Champions League platform. Qualifier Apr–Jun 2026 → in-person training (SoCal) Sept → live championship in Columbus, OH, Nov 2026. This 5-inch build is the same class — your bench to develop and fly before the spec drone is in your hands.

Neros spec drone
Identical hardware for every team — full parity; specs TBA.
Software-only
Your Python AI on the DCL race platform — no pilots, no mods.
$500k + Anduril
Prize pool + jobs; live final, Columbus OH · Nov 2026.

The build

A proven 6S freestyle/race spec — every part chosen so a first-timer can solder it in an afternoon and a racer can send it.

Photoreal 5-inch FPV racing quad

Exploded

Pulled apart in build order — frame & motors at the base, the ESC + FC stack in the middle, FPV gear and the LiPo on top.

Exploded 5-inch quad CAD
~220 mm
wheelbase · 5" props
~600–700 g
all-up weight
~8–12:1
thrust-to-weight
100+ mph
top speed (race tune)
4–6 min
freestyle flight
6S
25.2 V nominal

Parts list

Swap the FPV system for analog if you're on a budget; everything else stays.

PartPickSpec / why
Frame5" carbon X-frame, 5 mm armsTBS Source One V5 / GEPRC Mark5 — 30.5×30.5 stack, ~220 mm WB
Motors ×42207, ~1800 kV (6S)T-Motor F60 / Emax ECO II — torque + efficiency
4-in-1 ESCBLHeli_32 / AM32, 55 ABidirectional DShot for RPM filtering
Flight controllerF7 (or F405), ICM-42688Betaflight, OSD, 2+ UARTs, 30.5 mount
Props ×4 +spares5×4.3×3 tri-bladeGemfan 51466 / HQ 5.1×4.6×3 — props-OUT
FPV systemDJI O3 Air Unit (digital)or analog: Caddx Ratel 2 + 800 mW VTX
ReceiverExpressLRS 2.4 GHzCRSF, 420000 baud — low latency, long range
Battery6S 1300 mAh LiPo 100Cor 6S Li-ion (P42A) for long range
Antennas5.8 GHz RHCP + ELRS dipolelollipop video; T-antenna control
MiscXT60 · 470 µF/35 V cap · soft-mounts · strapcap protects the ESC; grommets cut prop-wash noise

Wiring & signal

Power in amber, data in teal. The 4-in-1 ESC feeds the four motors over DShot; the FC talks to the FPV system and the ELRS receiver over UARTs.

WIRING & SIGNAL — POWER (amber) · DATA (teal)6S LiPo25.2 V · XT604-in-1 ESCBLHeli_32/AM32 · 55AFlight ControllerF7 · ICM-42688 · OSDO3 / Air Unitdigital cam + VTXELRS RX2.4 GHz · CRSFCamera + VTX (analog alt)Ratel 2 + 800 mWM12207M22207M32207M42207DShot600 ×4MSP UARTCRSF UART+ low-ESR capRun the O3/Air Unit OR the analog cam+VTX pair — not both. Cap across the ESC battery pads tames voltage spikes.
⚠ Run the O3/Air Unit or the analog cam+VTX pair — not both. Always add the low-ESR cap across the ESC battery pads before first power-up.

Build, step by step

Twelve steps from bare frame to maiden. Solder clean; check motor direction before props go on.

  1. Mount motors. Bolt each 2207 to its arm with M3 screws — confirm length clears the windings.
  2. Solder motors → ESC. 3 motor wires to each ESC pad group (any order; fix spin direction in software).
  3. Power input. Solder the XT60 pigtail + a low-ESR cap (470 µF/35 V) across the ESC battery pads.
  4. Mount the stack. Soft-mount the ESC; add the 30.5 mm standoffs.
  5. FC on ESC. Connect FC↔ESC via the 8-pin harness (DShot signals + power + current sense).
  6. Receiver. Wire the ELRS RX to a spare UART (CRSF) + 5 V/GND.
  7. FPV. Power the O3/Air Unit off the capped pad; UART to the FC; camera tilt ~25–35°.
  8. Close it up. Fit the top plate; route the antennas up and back, away from carbon.
  9. Betaflight. Ports (RX = CRSF, VTX); motor direction (props-out); DShot600; RPM filtering on.
  10. ELRS bind. Bind, set link rate 250–500 Hz, model-match; set arm + mode switches.
  11. Checks. Calibrate accel; verify OSD + telemetry; motor-test (no props) for direction.
  12. Maiden. Props on (props-OUT) + nuts torqued; range check; hover-trim, then send it.

Frame layout

True-X, ~220 mm wheelbase, 30.5×30.5 stack mount, motors at the arm ends. Camera faces forward; antennas exit up and back.

Top-down X-frame layout

Send it

Betaflight + ExpressLRS. Start safe, then dial it in — and go rip a gate.

Rates
Start with Betaflight 4.5 defaults; raise once it feels locked-in.
PIDs
Stock 5"/6S PIDs fly great; drop D a notch on any motor that runs hot.
Filtering
Bidirectional DShot + RPM filtering ON — low filtering = sharp + cool.
Safety
Idle ~5.5%; set failsafe = drop; OSD low-batt + RSSI warnings.
AI Grand Prix · DIY 5-inch FPV racer build. CAD is concept/illustrative; pick parts to your budget and local rules. Generated 2026-06-05.